Precisionfeed Flat Die: Engineered Excellence for Customized Pelletization

• After-sales Service: Online Service or Site Service
• Type: Pellet Mill
• Processing Object: Animal-Derived Feed
• Processing Technics: Mixing-before-Crushing
• Screen Mesh: With Screen Mesh
• Grinding Equipment Type: Feed Hammer Mill
• Pellet Mill Type: Flat Die Pelletizer
• Bulking Machine Type: Sigle Screw Bulking Machine
• Expanding Method: Wet Expansion
• Condition: New
• Applicable Materials Shape: Powder
• Warranty: 12 Months
• Pellet Size: 1-12mm
• Transport Package: Pallet
• Specification: Customized
• Trademark: GAMMA TECH
• Origin: Jiangsu, China
• HS Code: 843699
• Production Capacity: 1-30t/H

Product Description

Biomass Pellet Machine Amandus Kahl Flat Die X46Cr13/4Cr13 
 

Product Description
A flat die for a feed mill refers to a crucial component in the machinery used for manufacturing animal feed through a process known as pelletization. In a feed mill, the flat die is part of a flat die pellet mill, which is a type of pelletizing machine. Here's a breakdown of the key aspects:
Flat Die Pellet Mill:
A flat die pellet mill is a type of pelletizing machine used in the production of animal feed pellets. It consists of a flat die and a set of rollers.
Flat Die:
The flat die is a horizontal plate with small holes drilled through it. These holes determine the size and shape of the feed pellets produced. The flat die can be made from various materials, including alloy steel.
Rollers:
The flat die pellet mill also has a set of rollers that press against the flat die. These rollers rotate and compress the feed material through the holes in the flat die, forming compacted pellets.
Pelletization Process:
During the pelletization process, raw materials such as grains, powders, or other feed ingredients are fed into the pellet mill. The rotating rollers press the material against the flat die, forcing it through the holes. As a result, the material is compacted and shaped into small cylindrical pellets.
Advantages of Flat Die Pellet Mills:
Flat die pellet mills are known for their simplicity, ease of operation, and versatility. They are commonly used in small to medium-scale feed mills.
Applications:
Flat die pellet mills are widely used for producing animal feed pellets, including feeds for poultry, livestock, and pets. They are also used in the production of wood pellets for biomass fuel.
Size and Shape Control:
The size and shape of the pellets produced can be adjusted by changing the size of the holes in the flat die. This flexibility allows for customization based on the specific requirements of the animal feed.
In summary, the flat die in a feed mill's flat die pellet mill is a critical component that shapes and sizes the pellets during the pelletization process. It is an essential element in the production of high-quality and uniform animal feed pellets.

 

Amandus-Kahl Flat die Model
Model	OD.(MM)	Material	After Heat Treatment HRC	Hole Dia.(MM)	Compression Ratio
14-175	175	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
24-390	390	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
33-390	390	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
33-500	500	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
38-600	60	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
35-780	780	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
38-780	780	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
37-850	850	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
C39-1000	1000	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
40-1000	1000	SS(X46Cr13) /AS(21CrMnTi)	SS(52-55) /AS(56-63)	Φ1.5-Φ14	Customized
45-1250	1250	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
60-1250	1250	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized
60-1500	1500	SS(X46Cr13) /AS(20CrMnTi)	SS(52-55) /AS(56-62)	Φ1.5-Φ14	Customized

Product Details

 

Process for making pellet mill flat die:

Blank raw material Forging---Rough turning---Half finished turning---Drilling the hole---Grinding inner bore---Treaded hole--- Keyway milling---Heat treatment---Finish turning---Package. 

 

Introduction for our pellet mill ring die / flat die factory:

We are a professional manufacturing factory for  flat Dies, Pellet Dies, Flat dies, Feed Mill Pellet flat Dies, Pellet Mill flat Dies, Animal Feed Pellet Mill flat Die, Pellet Machine flat die, Pellet Press flat Die, Wood Pellet Machine flat Die, flat die accessories etc. spare parts.
flat die is very important part of flat die pellet machine in the whole manufacturing process. The quality of flat die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.
Range of flat die spare parts' application: 
Applicable for Biomass pellet machine: wood pellet mill, sawdust pellet mill, grass pellet mill, straw pellet mill, crop stalk pellet machine, alfalfa pellet mill etc.
Applicable for Fertilizer pellet machine, all kinds of animal/poultry/livestock feed pellet machine too. 

Introduction of pellet machine flat die:

1. Material of the flat die:  X46Cr13 /4Cr13(stainless steel), 20MnCr5/20CrMnTi (alloy steel) or customized

2. Hardness of flat dies: HRC54-60.

3. Diameter of flat die can do: 1.5mm up to 14mm

4. Pellet die type can do:  Ring Die or Flat Die

5. Outer diameter can do: Outer diameter up to 1400mm
6. Pellet Die model we can customize
 

Company Profile
Wuxi Gamma Tech Machinery Co., Ltd. is located in the Science And Technology Industrial Park in Wuxi Jiangsu. We have 13 years history, and our company covers an area of 34500 square meters, construction area of 27895 square  meters
We are  a professional manufacturer specialized in designing and marketing pellet mill and   pellet production line. Company introduces a full set of world-class technology of CNC laser cutting machine, profile  automatic sand blasting equipment, automatic paint room, large shear bending equipment, CNC lathes, CNC wire cutting, CNC punching machine, specializing in the production of series of complete sets of feed machinery equipment and   undertake complete turn-key project.
We can provide customers with: 1-80 T/H livestock and poultry feed units, 0.5-20 T/H special aquatic feed units, 1-100 T/H forage feed units, 1-35 T/H compound fertilizer and irrigation fertilizer complete sets of units, 0.5-50 T/H biomass wood and straw pellet production line and so on. We provide whole plant planning, design, equipment manufactory, installation commissioning, personal training and other complete sets of one-step service.also we have local installation resource for some markets
We exported to all over the world, such as Saudi Arabia ,Qatar ,Russia, Greece, Romania, South Korea, South Africa and so on.
Advanced equipments:  (to ensure high quality products for our clients)
-CNC flame cutting machine
-steel shot blasting machine
-International advanced cutting, drilling, bending equipment
-Advanced Coating Line

FAQ
1. Q: Are you a trading company or a manufacturer?
A: We are a professional manufacturer will pellet machinery, which has almost 13 years of experience in this feed
pellet machinery industry. Trust Me, Choose Gamma Tech is the best decision you ever made. 
We have professional R&D team, design team , production team ,sale team and after-sale team, we will provide the
most professional service for you . 
2. Q: How can I get to your company?
A: You can get a flight to shanghai Airport. We are just about 2hours away from shanghai Airport. Welcome
To Visit Gamma Tech factory and project case in China. 
3. Q: How long is your warranty time?
A: one year(Calculated from the equipment arrives the customer's side.). After this period we will definitely support you 
we have online trouble shooting and some makets we have local supervisor for support . also we can send engineer from china if we cannot solve by other way.
4. Q: Will you send engineers to install the plant?
A: yes, We can arrange the professional technical engineers to installed for you , but at an extra cost payable by the customer. On The time, our engineer will  train your team how to operate all the complete line. Or you can get local contractors to do the commissioning and we send one supervising engineer.
5. Q: Do you have some foreign customers using your equipment?
A: yes, we have.our company has established business relationships with customers in Poland, Clumnbia ,German,Slovakia,Ukraine,Vietnam,Algeria, Saudi Arabia, Qatar,Afghanistan, Indonesia, Thailand, and other  countries.
6.Q:What capacity of your equipment ? Can You design the sheme for me ?
A: Our equipment can meet 1-100t/h capacity requirement.  We can free design the different project sheme for you . Include the 1-production construction design drawings,  2-steel structure full drawing and steel material list; 3-plant and sectional layout graph of workshop drawings. 4.steel structure construction drawings, 5-the detailed steel structure drawings and materials list;6-diagram of floor, roof and wall reserved hole ;7-Oscillatory coefficients of equipment.