Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making

Product Details
Customization: Available
After-sales Service: Online Service and Site Service
Type: Pellet Mill
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Number of Employees
6
Year of Establishment
2019-04-18
  • Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
  • Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
  • Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
  • Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
  • Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
  • Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
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  • Overview
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Overview

Basic Info.

Processing Object
Cereals
Pellet Mill Type
Ring Die Pelleter
Condition
New
Applicable Materials Shape
Granular
Warranty
12months After Delivery
Material
X46cr13
Hole Size
2-12mm
Heat Treatment
Vacuum Heat Treatment
Ratio
4.5-16
Weight
80-300kg
Packing
Wood Box
Brands
C.P.M/Buhl.Er/M.Uyang
Transport Package
Wooden Case
Specification
Customerized
Trademark
Gamma Tech
Origin
Jiangsu, China
HS Code
843699
Production Capacity
300 Sets Per Month

Packaging & Delivery

Package Size
85.00cm * 85.00cm * 460.00cm
Package Gross Weight
320.000kg

Product Description

Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making

We are specializing in the production of feed machinery and its spare parts. Focusing on developing a variety upscale stainless steel material granulated(X46Cr13)molds and alloy steel (20CrMnTi, 40Cr) material pressure roller. Company located in Liyang City, Jiangsu Province. Here is are some pictures of our products that may suit your requirements. For more, please check our website, and select the products that you're interested in. 


We can make all kinds of pellet mill ring dies according to customers' drawing. 
1. Grade: First level
2. Size:1.0~20.0 mm
3. Certification: CE ISO SGS

Our ring die is applicable for:
1.Biomass pellet machine: wood pellet mill, sawdust pellet mill, grass pellet mill, straw pellet mill, crop stalk pellet machine, alfalfa pellet mill etc.
2.Fertilizer pellet machine, all kinds of animal/poultry/livestock feed pellet machine. 

We can make many famous models ring die & roller shells,such as:
SZLH,CPM, B.uhler, PTN, Andritz Sprout, Matador, Amandus Kahl, Muyang, Paladin, Sogem, Van Arssen, Yemmak, Promill,etc.


We make all kinds of pellet mill ring dies according to customers' drawing. 
• For Zhengchang pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etc
• For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010;MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)
• For Awalia pellet mill: Awalia 420, Awalia350, etc
• For B.uhler pellet mill: B.uhler304, B.uhler420, B.uhler520, B.uhler660, B.uhler900, etc.
• Other kinds.

 

 Ring Die Product Show
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Compressing Ratio

When producing ring dies, it's crucial to select the appropriate compression ratio based on the type of feed material. For poultry feed, the compression ratio typically ranges from 1:11 to 1:16, while for cattle and sheep feed, it's between 1:7 to 1:10. Fish and shrimp feed require a higher compression ratio of 1:20 or above, and biomass wood pellets fall within the range of 1:4 to 1:7. Additionally, the depth of the release holes in the first three rows and the middle rows must be considered, along with calculating the open area rate and confirming the hole number layout. These steps are vital in creating the final production drawings for our ring dies, ensuring precision and efficiency in our manufacturing process.

 
 

 

Manufacturer Process and Facility

Process for making ring dies / flat dies spare parts, pellet dies
Blank raw material Forging---Rough turning---Half finished turning---Drilling the hole---Grinding inner bore---Treaded hole--- Keyway milling---Heat treatment---Finish turning---Package


 

Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Raw Die Choice

High chromium stainless steel 4Cr13, with a tensile strength exceeding 600 MP, is forged as per specifications, precisely adhering to drawings and process documents.

 

 
Primary Handling

Rough Machining Process:
Rough turning of the ring die blanks, machining them from their raw state to the specified dimensions. 

Milling Keyways:Utilizing high-speed CNC drilling and milling machines for processing. The CNC system significantly improves precision, ensuring the accuracy of keyways and screw hole positions.
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making


 
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Advanced Drilling

Our state-of-the-art CNC ring die deep hole drilling, equipped with German-imported gun drills, meets a wide range of ring die sizes. Coupled with our fully automated chamfering and stress relief technology, we ensure precise compliance with drawing requirements. Specializing in large ring dies, our in-house eight-station gun drill exemplifies our commitment to precision machining and quality.

Vaccum Heat Treatment

Our company boasts proprietary patented heat treatment furnaces with exclusive cooling processes. Our high-temperature heat treatment duration, uniformly applied to each ring die, is a leader in the domestic market. This ensures optimal hardness and extends the lifespan of our ring dies.

Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
 
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making





Chamfering and Stress Relief


Our use of fully automatic technology ensures that chamfer spacing and stress relief depths meet the specifications outlined in the drawings. This process is part of our precision machining, supported by our in-house eight-station gun drill, particularly suited for processing large ring dies.


 
Quality Assurance


Our company adheres to a strict quality control management process, backed by an experienced QC team. Every production step is overseen by quality control to ensure the highest standards.
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making


 
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Vehicle Ready

After processing, all our ring dies undergo a thorough cleaning. Following this, we package them in plastic film and wooden crates according to customer specifications, ensuring safe and secure delivery




Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
Ring Die Rollers for Animal Cattle Sheep Fish Feed Pellet Press Making
 
FAQ

Q1. How can the die characteristics be determined?
A: This is where experience becomes an important factor. The selection of a die specification is often the result of a compromise between the different needs of the many formulas produced in a production plant and from the specific properties of the actual plant. The most common mistake is to assume that the die is the cause of all problems. Pellet quality can depend on many factors that have nothing to do with the die, the most common being poor steam-conditioning of the formulas. To overcome these problems, dies with a high compression index (i.e. large thickness) are used.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. Below 1000USD order, 100% should be paid as deposit. We'll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. If we have your popular model as our storage, we can deliver within 2 days. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the drawings?
A: Yes, we can produce by your technical drawings or your samples.

Q6.  Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q7. How do you make our business long-term and good relationship?
A:The experience we have gained over the years ensures: 
• High-quality raw materials including high chrome steels
• State of the art plant and machinery implementing cutting edge technology
• Gun drilling and mirror-polishing of holes
• Vacuum hardening - heat treatment
• Negligible die distortion during heat treatment
• Rigorous quality control prior to delivery 

 




 

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