Livestock Cow Pig Chicken Poultry Pellet Feed Production Line Small Feed Mill Plant Feed Processing Line for Animal Feed
1. Raw Material Cleaning
Bulk raw corn and soybean meal are received; the cleaning process is all the operating units that pass the corn and soybean meal that have passed the inspection of the raw material inspector into the silo. In this process, the impurity in the raw material is firstly removed by impurity removal equipment, and then transported to the silo by receiving equipment and demagnetization equipment as planned. Production line equipment includes receiving devices (such as unloading pits, platforms, etc.), conveying equipment, primary cleaning screens, and magnetic separation devices (such as permanent magnet cylinders, permanent magnet drums, etc.). For the receipt of bagged raw materials, it means that the loading and unloading personnel unload the raw materials that have passed the inspection of the raw material inspector and store them neatly in the warehouse. In the process of receiving goods, four points must be achieved: 1. Accurately count the quantity; 2. There is no quality problem with the raw materials; 3. The receiving path is correct; 4. The receiving environment is clean.
2. Batching Process
The batching process is to weigh the raw materials in the batching bin from the feeder under each batching bin to the batching according to the formula requirements. After each raw material is weighed by the batching scale, the raw material is transported to the powder storage bin. The ingredients are weighed out from the silo, and these weighed raw materials enter the powder silo, and a small amount of materials and premixes are directly weighed manually and put into the silo for mixing. The quality of the batching process directly affects the accuracy of the product batching.
3. Crushing Process
The crushing process refers to sending the raw materials to be crushed in the silo to the crusher to be crushed into powder, and then sent to the silo to be mixed by the conveyor before use. The purpose of this process is to control the particle size of the material. The design efficiency of the crusher in this process determines the capacity of the process equipment, and it is also the process with the largest energy consumption in the production of powdery materials. Monitor and confirm the hammer, screen, current, noise and crushing path at any time.
4. Mixing Process
During the mixing process, various crushed raw materials are discharged into the mixer from the mixing chamber, and oil is added to the feed in the mixer through the liquid adding system as required, so that all components are mixed evenly to achieve the desired mixing effect. Uniformity. The material discharged from the mixer is the finished product, which is directly sent to the packaging process of the finished product for packaging and delivery. When producing pellet feed, the mixed powder is sent to the silo for pelleting. In order to ensure the efficiency of the mixer, maintenance personnel must regularly check and repair the equipment, and regularly test the efficiency of the mixer.
| Model |
SLHY0.25 |
SLHY0.4 |
SLHY0.6 |
SLHY1 |
SLHY2.5 |
SLHY5 |
SLHY7.5 |
SLHY10 |
| Power |
2.2 |
4 |
5.5 |
11 |
18.5 |
30 |
37 |
45 |
Capacity
kg |
100 |
200 |
250 |
500 |
1000 |
2000 |
3000 |
4000 |
5. Granulation Process
The mixed material is sent to the compression chamber of the granulator after being tempered by magnetic separation from the granulation bin, compressed into granulated feed, cooled by the cooling tower, and sieved by the screening equipment to obtain standard granules. Magnetic separation equipment must be cleaned regularly to prevent iron impurities from damaging the granulator. When quenching and tempering, the steam volume should be adjusted according to the requirements of the granule variety, and the ring die (aperture, compression ratio, material, etc.) should be selected according to the quality requirements of the granule process. Particle temperature and humidity. According to the variety, indoor temperature and humidity, season and other factors, adjust the cooling tower to achieve qualified particle temperature and humidity.
Specification Of Pellet Machine
| Model |
Name |
Power |
Capacity |
| SW20 |
Feeder |
0.75 |
1-1.5tph |
| STZD22 |
Conditioner |
2.2 |
| SZLH250 |
Pellet Mill |
18.5 |
| SW20 |
Feeder |
0.75 |
3-4tph |
| STZD30 |
Conditioner |
3 |
| SZLH320 |
Pellet Mill |
37 |
| SW20 |
Feeder |
1.1 |
4-6tph |
| STZD32 |
Conditioner |
3 |
| SZLH350 |
Pellet Mill |
55 |
| SW23 |
Feeder |
1.5 |
8-10tph |
| STZD40 |
Conditioner |
5.5 |
| SZLH400 |
Pellet Mill |
90 |
| SW23 |
Feeder |
1.5 |
10-12tph |
| STZD40 |
Conditioner |
5.5 |
| SZLH420D |
Pellet Mill |
110 |
| SW25 |
Feeder |
2.2 |
13-15tph |
| STZD46 |
Conditioner |
7.5 |
| SZLH508 |
Pellet Mill |
160 |
| SW25 |
Feeder |
2.2 |
16-18tph |
| STZD46 |
Conditioner |
7.5 |
| SZLH578 |
Pellet Mill |
185 |
| SW30 |
Feeder |
2.2 |
18-21tph |
| STZD60 |
Conditioner |
11 |
| SZLH678 |
Pellet Mill |
220 |
| SW30 |
Feeder |
2.2 |
22-25tph |
| STZD60 |
Conditioner |
11 |
| SZLH768 |
Pellet Mill |
250 |
6. Finished Product Packaging Process
The feed is weighed by the packaging scale from the finished product warehouse, put into the packaging bag, and then the packer inserts the label and seals it, and then is transported to the warehouse by the transport vehicle for stacking.
Gamma Tech has richful experience for project management . we have our own FPD system to flow the project from Beginning to the end .
Facilities to manaufacturing good machines
All good machines from good equipment, since 2009,we have imported many advanced equipments to increase our quality level to ensure the apperance and qulity . meanwhile most of key parts in the machine we are using international brand like S.K.F/ S.E.W/SIEMEN.S MOTOR etc .
Facilities to manaufacturing good machines
All good machines from good equipment, since 2009,we have imported many advanced equipments to increase our quality level to ensure the apperance and qulity . meanwhile most of key parts in the machine we are using international brand like S.K.F/ S.E.W/SIEMEN.S MOTOR etc .
For all projects ,installation are so important ,since many customer they don't have experience for machinery installation ,and easy for them to make mistake , so we will send full team from china or professional installation supervisor who has richful project installation experience which can hand the installation from A to z without any problem,also we can send PLC programmer and project manager when we start commissioning.
Poultry Feed Pellets Production Process
Poultry include many animals, like Chicken, Broiler, Duck, Geese, Pigeon, Emu, Swan, Ostrich, Partridge, Quail, Turkey, etc. For poultry farming, a single kind of feed can't meet the nutritional needs of animals.
Production practice has proved that only through the scientific collocation of all kinds of feed raw materials can we get a fit feed with sufficient, balanced nutrition and good palatability.
Set up complete poultry feed pellets production plant
Our company can provide you with a turnkey feed production project, including process design, factory layout, equipment manufacturing, feed factory installation and commissioning, as well as on-site training on electrical control, factory operation, animal feed processing technology .Don't hesitate to contact us, If you want to know about relevant poultry feed production equipment and complete business plans.
Poultry Feed Pellet Making Process
The process of poultry feed production is generally divided into the following steps: feed raw materials receiving and cleaning, raw materials crushing, batching, mixing, pelleting, and packaging of finished feed products.
Raw Material Cleaning Process
Screen machine is normally used in this section. It is mainly to remove impurities from raw materials, such as iron chips and stones. Any questions about equipment selection? Don't hesitat to contact us!
Raw Material Crushing Process
The crushing of feed raw materials is one of the most important processes in poultry feed processing. This process is to reduce the size of the bulk or granular feed material and crush into the size required for poultry feeding standards. It is related to the quality, yield, electricity consumption and cost of the compound feed. After being crushed, the surface area of the raw material is increased, which is convenient for poultry digestion and absorption. The grain size of broiler chicks feed is better to be medium size, that is, the average diameter of grains is 0.7-0.9mm. With the increase of age, the particle size of comminution can increase correspondingly, and the size for producing laying hen feeds should be above 0.8mm.
Batching process
It is a process of feeding and weighing various raw materials according to a given formula using a specific batching device, which is an important link to ensure the quality of formulated poultry feed pellets products. Considering that the weighing accuracy and some components may be corrosive, premix additives are usually manually weighed and put directly into the mixing equipment.
Mixing process
Feed mixing process means that the ingredients in the feed formula are mixed uniformly according to the specified weight ratio, making each small part of the whole, even a single feed pellet, has the same proportion of the ingredients as the required formula. The quality of poultry feed mixture is very important for ensuring the quality of compound feed pellets. To achieve uniform mixing in the equipment, micronutrients, such as amino acids, vitamins and minerals, should be pre-mixed to make premix feed. In the premixing process, the larger amount of composition should be added first and then the smaller amount of composition. The mixing time should be determined by testing the mixing uniformity of the poultry feed. The coefficient of variation (CV) of premix shall not be greater than 5%, while the coefficient of variation (CV) of formulated feed shall not be greater than 10%.
Pelletizing process
Pelleting is an important step when setting up pellets making project or factory.Generally, the feed mixture is added 4-6% of water (normally tempered with steam, suitable for temperature at about 98ºC). When entering the Feed Pellet Machine, feed water content increases from air-dried state (moisture content about 10% to 12%) at ambient temperature .to about 10% to 12% at temperature 80 to 90ºC. Water plays a role of lubrication when granulating, and heat causes gelatinization of raw starch on the surface of plant feed ingredients. Feed then is extruded from the outlet of the poultry feed pellet mill, and further raises the feed temperature to nearly 90ºC. Therefore, these feed pellets shall be cooled to a slightly higher temperature than the ambient temperature, and at the same time be dried to moisture content below 12% can they go to the next section. For making young poultry feed, like for chick, the feed pellet crumbler is also needed to reduce the pellet size.
Screening, Cooling and Packaging
After pelletizing, the feed pellet was screened to remove debris and powder, as well as cooled down temperature and moisture, and then stored after packaging. The slag and powder are returned to process.
What is the BEST Capacity What is the BEST Capacity of Your Poultry Feed Mill Plant?
Generally, one chicken can eat 150g of feed pellets per day. So multiply by how many chicken you raise, you can get the capacity of the chicken feed pellet mill plant.GAMMA AGRICULTURE TECH a professional feed pellet equipment supplier. If you want to establish your own poultry feed pellet plant or have any questions about the feed production process, please contact us.
|
1. Raw Material Cleaning
){kind=link}